WELDING
PROGRAM & SHORT COURSES

WELDING: INTRODUCTORY SHORT COURSES
INTRODUCTION:
Envision yourself not just joining metal, but crafting in tricate structures, leading fabrication projects, and potentially running your own thriving workshop. A tour state-of-the-art welding training facility, strategically located for optimal access to industry resources in the Relevant Welding Trade Test Centre/Region in Gauteng, we're dedicated to forging highly skilled welding and fabrication professionals ready to make their mark.
This isn't your standard welding course. We've meticulously Engineered a 12-Month Mastery Program that goes far beyond basic
techniques. Our mission is to cultivate versatile experts by seamlessly integrating advanced welding proficiency with essential fabrication skills, business acumen, safety leadership, and personal development – all within one comprehensive investment!
PURPOSE OF UNIT STANDARDS:
This qualification provides learners with the range of learning and skills required to be able to perform a series of activities to support in the welding industry. Learners will acquire a range of skills in the welding field. The need for repair, maintenance and installation of metal structures, products, equipment, vehicles, furniture & more in the residential, commercial and industrial sectors is ever
increasing. Welding is foreseen to form a vital part of the industry far into the future. Our Welding Skills Programmes are developed to improve specific skills relevant in the current work environment. During our programmes, it is top priority to instill work safety habits and continuous cognizance of hazard identification, to ensure not only compliance to regulation and conformance to best practice, but also create a work culture of no compromise in Health and Safety.
Whether you want to improve the efficiency of your workforce or yourself, progress with the goal of acquiring a full qualification, or develop skills required for specific applications, one of our Registered Welding Programmes might be your answer.
Learner outcomes include
- being able to weld pipe within the aluminum material group, using the gas metal arc welding process in all positions.
- being able to weld work pieces in the stainless steel material group, using the gas metal arc welding process in all positions, weld work piece within the stainless steel material group, using the gas tungsten arc welding process in all positions, weld work pieces within the aluminum material group, using the gas metal arc welding process in all positions, and weld work pieces within the aluminum material group, using the gas tungsten arc welding process in all positions.
- being able to weld carbon steel pipe using the gas metal arc welding process in all positions, weld carbon steel pipe using the cored-wire welding process in all positions, weld carbon steel pipe, using the gas tungsten arc welding process in all positions, weld carbon steel pipe, using the shielded metal arc welding process in all positions, and cut materials using plasma cutting.
- being able to weld carbon steel work-pieces using the shielded metal arc welding process in the down-hand position, weld carbon steel work pieces using the shielded metal arc welding process in all positions, and weld Carbon steel work pieces, using the shielded metal arc and gas tungsten arc combination welding processes in all positions. They should further be able to weld pipe within the stainless steel material group, using the gas tungsten arc welding process in all positions, and weld work piece within the stainless steel material group, using the gas tungsten arc welding process in all positions.
- Selecting, using and taking care of engineering measuring equipment, hand tools and power tools. They should be able to weld carbon steel work pieces using the gas metal arc welding process in the down-hand position, weld work pieces using the oxy-acetylene gas welding process in the down-hand position, manually cut materials using the oxy-acetylene gas cutting process, and weld carbon steel work- pieces using the shielded metal arc welding process in the down-hand position. Learners should also be able to braze metals using the oxy-acetylene brazing process.
TARGET GROUP:
Grade 9
Full Qualification Program Plumbing Course is a 3 year* practical and theoretical course.
You will perform a series of Plumbing works under the supervision of our highly trained and competent Assessors.
This course enables you to perform all tasks a plumber needs to perform nationally and internationally
This course is a full Qualification program – when finished successfully you will be a qualified plumber.
During the 36 month program, candidates will attend in workshop training (@ Olifantsfontein Trade Test) for 12 months of the 36 month program. The remaining 24 months is allocated for the candidates practical work place experience, which the candidate is responsible for. All candidates need to arrange their own placements and complete their work place experience.
1) ARC Welding
Modules for the course include: 5 days
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MMA Welding for Pipefitting
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Equipment Used in MMA Welding
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Hazards and Safety Precautions Associated With MMA Welding
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Welding Techniques
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MMA Welding Electrodes
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Identify Weld Defects and Their Causes
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Weld Symbols
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Weld various Fillet and Groove weld positions / joints.
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Weld a vertical-up butt joint.
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Weld an overhead fillet joint.
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Weld 1G, 2G, 5G, 4G positions
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Requirements
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A copy of the id
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Admission form
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PPE
2) MIG Welding (CO2)
Modules for the course include: 8 days
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Use Metal Inert Gas (MIG) welding to weld different types of metals.
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Use Metal Inert Gas welding (MIG) equipment to weld various welding positions.
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Short description of the most common welding processes
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GMAW equipments and consumables
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Joint and Groove designs
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Welding position and torch manipulations
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Weld defects
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safety and precautions
Requirements:
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A copy of the id
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Admission form
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PPE
3) TIG Welding
Modules for the course include: 8 days
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TIG Overview
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Power Sources
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Types of Welding Current used for TIG
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Characteristics of Current Types for Gas Tungsten Arc Welding
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TIG Hand piece (TIG Torch)
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Selecting the Correct Torch Nozzle
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Gas Lens Benefits
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Regulators
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Connection Diagrams
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Tungsten Selection and Preparation
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Tungsten Colour Code and Proper Torch Use
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TIG Wires
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Shielding Gas
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Shield Gas Selection and Use
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Typical Manual GTA (TIG Welding Parameters)
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Guide for Shield Gas Flows, Current Settings and Cup Selection
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Correct Torch and Rod Positioning
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Pulsed TIG
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Personal Protection
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Recognizing Your Tungsten
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Operator Inspection for Weld Quality
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TIG Troubleshooting Guide
Requirements:
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A copy of the id
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Admission form
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PPE
4) PLATING TORCH CUTTING & Gas Welding
Modules for the course include: 5 days
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Principles of Operation and Welding safety
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Equipment Setup, Operation, and Shut Down
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Welding Applications
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Weld and Joint Design
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Welding Procedure Variables
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Pre-weld Preparations
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Welding Discontinuities and Problems
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Understand torch lighting procedures.
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Set different flames.
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Identify cutting techniques.
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Cut different profiles.
Requirements:
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A copy of the id
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Admission form
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PPE
5) BEGINNER TO ADVANCE Welding Course
Modules for course include: 28 days

WELDING: FULL QUALIFICATION PROGRAM
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